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Pegasus Windows Inc.

"Expect Excellence"

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Factory Tour, inside Climate Solutions

A look inside the window factory showing how your windows are custom made. Climate Solutions is located in nearby Franklin Park Illinois allowing for faster delivery and reduced shipping costs.

Produced using virgin vinyl PVC sash and frame extrusions are custom cut to size for your order with computer controlled cutting machines ensuring a precise fit and reducing material waste.

Our computer controlled robotic welders fuse all four corners of the sashes and frames simultaneously so your windows stay square and operate smoothly.

Pictured above is our computer controlled fusion welder in operation.

The welded corners of the frames and sashes are trimmed smooth and clean, again using computer controlled machinery.

Here is a three section casement window before the insulated glass units are installed.

This large four section patio door is not the largest we make, we also make six section patio doors up to 23 feet long. (See Eric for scale)

Cardinal Glass Industries provides float glass sheets with a patented triple-layer Low-E coating made specifically for our climate zone. This technology works to keep heat inside your home in winter while blocking damaging UV rays and rejecting the sun's heat keeping you cool in the summer.

Float Glass sheets are cut to size for your windows. Again using computer controlled precision machinery programed to maximize useable glass from each sheet keeping waste to a minimum.

Here's our worker overseeing the cutting operation. Each pane goes through quality control before moving on in the process.

Cut glass edges are buffed smooth for precision integration with our CS Ultra spacer system. The spacer is what holds the double or triple panes together with a sealed insulating air space between them.

Here is more computer controlled machinery filling the airspace in the double pane glass unit with inert Argon gas.

After filling the airspace with Argon gas a second butyl sealant is applied around the whole unit. This improves the insulating performance of the window and keeps moisture out of your window preventing fogging.

Here's where the glass unit and frame come together.

Aaron and Eric admire the finished product.