Factory Tour, inside Climate Solutions

dynamic galery top

factory tour section top

A look inside the window factory showing how your windows are custom made. Climate Solutions is located in nearby Franklin Park Illinois giving our Chicagoland customers faster delivery and reduced shipping costs.

Enjoy the photos but don't miss the

Factory Tour Video

and more in our

Video Gallery.

Produced using virgin vinyl PVC sash and frame extrusions are custom cut to size for your order with computer controlled cutting machines ensuring a precise fit and reducing material waste.

Our computer controlled robotic welders fuse all four corners of the sashes and frames simultaneously so your windows stay square and operate smoothly.

Pictured above is our computer controlled fusion welder in operation.

The welded corners of the frames and sashes are trimmed smooth and clean, again using computer controlled machinery.

Here is a three section casement window before the insulated glass units are installed.

This large four section patio door is not the largest we make, we also make six section patio doors up to 23 feet long. (See Eric for scale)

Cardinal Glass Industries provides float glass sheets with a patented triple-layer Low-E coating made specifically for our climate zone. This technology works to keep heat inside your home in winter while blocking damaging UV rays and rejecting the sun's heat keeping you cool in the summer.

Float Glass sheets are cut to size for your windows. Again using computer controlled precision machinery programed to maximize useable glass from each sheet keeping waste to a minimum.

Here's our worker overseeing the cutting operation. Each pane goes through quality control before moving on in the process.

Cut glass edges are buffed smooth for precision integration with our CS Ultra spacer system. The spacer is what holds the double or triple panes together with a sealed insulating air space between them.

Here is more computer controlled machinery filling the airspace in the double pane glass unit with inert Argon gas.

After filling the airspace with Argon gas a second butyl sealant is applied around the whole unit. This improves the insulating performance of the window and keeps moisture out of your window preventing fogging.

Here's where the glass unit and frame come together.

Aron and Eric admire the finished product.

Video Gallery

Watch the multi-million dollar machinery pictured above in action in this Climate Solutions Windows and Doors Introduction video.

Learn more about one of the most important parts of your window system in this video. Presenting the Super Spacer.

Super Spacer video

Neat Glass video

Here's a demonstration of our amazing self cleaning Neat Glass. You may never have to wash windows again.

See science in action where high voltage magnetrons create a plasma used to deposit the LowE and Neat Glass coatings onto the float glass sheets in a process called Magnetron Sputtering.

Pegasus Windows Inc.

"Expect Excellence"

Factory Tour, inside Climate Solutions

Factory Tour Video

Video Gallery.

Video Gallery

Back to Top of Gallery

Pegasus